Converting a Race Boat into a pleasure Boat

Easy weekend..

I finished pulling all the lines from the back to the dash, than refitted the Aluminum I-Beam bracket.
This I-beam was in the boat before when it was the F16 canopy so why not reuse it, right?... lol


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This will also work as a step while climbing in and out of the boat. I noticed that I'll need to fab a
step/arm rest because getting in and out with out one is a Bi**tch

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Canopy lifted and set on.. It's a awkward shape but it cant be that heavy. I did lift it up myself
and I'm no hulk hogan.
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Step 3287.. lol

This week I attached the canopy to the deck. I used a little bondo to set the top down onto.
I went with bondo over gunk for a few reasons.. the main one it's easier to sand the radius.

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I used a 1" pc. of pvc and some elbow grease..
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The front (under the skim coat of bondo) is attached with Gunk. If the boat ever is stuffed
this will take the brunt of the impact and gunk does offer a greater strength over bondo.
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At the last second I decided to move the canopy a few inch forward. This was done to allow better acess into the front drivers area and to take a little more weight off the
stern as the boat always rode as$ end heavy. The negative is the rear seat room has a little less head room and I'm stuck with some extra body work from the previous F16
canopy.



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The boat was de-rigged and prepped for inside fiberglass work.

The rear of the canopy was glassed down to the deck on the back part. Once this was finished I cut
a piece to cover that area and body worked it in, simple.. but time consuming

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Can't wait to see it. The last pic I have of it you were slightly out of control in Harrison.......:sifone:
 
After the outside was body worked in and rolled I started on the inside. I used gunk to pull the radius
and in the front nose area I used gunk and than a piece of foam board. Once the board was gunked into place I used
a ball grinder to give it a nice rolled edge to lay the glass on.

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This part was a bitch to glass.. I cut small pieces of
1708 to fit in each corner as well as around the center post.
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I than cut a 2ft piece for the center with a 5" over lap
on the 3 previous small pieces.
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Than the rest of the inside pieces were cut to attach the
canopy to the deck on the inside.
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Turned out better than the picture.. lol
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The outside will be a standard 6" 1708 piece with a 12" piece of 1708 over it.

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I may have to wait a week to finish this as we started working on the new race boat this week. :banghead:
 
Well it was all wet out... The 6" 1708 (tape) cloth was applied to the canopy/deck
area than a 12" piece of 1708 (tape) was applied over that.


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Next step was grinding.. and lots of grinding. If your doing a small piece in a well ventilated area you may be able
to get away with no suit, but when your grinding in a building with little ventilation you should have a
GOOD respirator, goggles and body suit.. and I did.

I bunt down all the sharp edges inside and out and prepped the part for finish body work. I did have a
couple air void that developed during the drying period that were easily ground out and fixed at this stage.

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In post #251 you mentioned gunk why not a mixture of Cabsoil and resin making a fillet or cove shaped radius using a hobby stick so your fabric has something to roll into and could you please explain Gunk that Sparky suggested and is it made by DBF ?
 
Not to be rude but just two layers of fabric where's the beef ? :huh:

Ok im on my phone so lets see how this goes..

The first layer was 6" 1708 cloth also called tape (not sure why) ... I wet it out than while it was still hot i covered it with 12" 1708 tape.

Its hard to see but its under there.
 
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