rschap1
Active member
I came close to sinking our pontoon this past weekend...
Son helped me put the dock in Friday night.
Put the 'toon in Saturday and went for a short ride.
Seemed to be heavy in the rear.
Sunday morning could see it was "sagging".
Rolled my "shorestation" lift in ahead of the 'toon Sunday afternoon.
Watched the rear chamber of the starboard tube leak, leak, and leak out water for a few hours.
That made it easy to find the cracked weld at the very bottom of the end cap.
There is aluminum angle running the length of each tube.
About an extra inch past where the joint between the end cap and the tube join.
Looks like the angle was put on first and they weren't able to weld the full 360 degrees around the end cap.
Boat is 10 years old and we had no issues until now though...????
First year that it spent winter on a trailer, wondering if being on bunks was different?
Extra extra cold winter?
???
But, back on the trailer with it's @$$ hanging off the bunks so I can hopefully have it welded up.
Cut the extra inch of angle off each side, hit hard with twisted wire brush on my disc grinder, and cleaned it off with muriatic acid.
Have to see if that is the only leak or what is going on...
1/2" NPT thread with plastic cap on top.
Figure I will use that to "pressure test"
Was thinking of using a pump through there to get the water out originally, but some sort of baffle or something blocking access.
Anyone ever seen inside a pontoon log?
Any idea what is in there?
One way valve so they can stay pressurized?
Appreciate any advice.
I have seen more of the construction details than I ever cared to know about already
I know not nearly as cool as the offshore boats that are more popular topics, but with the wealth of maritime knowledge here, I just have to ask.
Thanks in advance
Son helped me put the dock in Friday night.
Put the 'toon in Saturday and went for a short ride.
Seemed to be heavy in the rear.
Sunday morning could see it was "sagging".
Rolled my "shorestation" lift in ahead of the 'toon Sunday afternoon.
Watched the rear chamber of the starboard tube leak, leak, and leak out water for a few hours.
That made it easy to find the cracked weld at the very bottom of the end cap.
There is aluminum angle running the length of each tube.
About an extra inch past where the joint between the end cap and the tube join.
Looks like the angle was put on first and they weren't able to weld the full 360 degrees around the end cap.
Boat is 10 years old and we had no issues until now though...????
First year that it spent winter on a trailer, wondering if being on bunks was different?
Extra extra cold winter?
???
But, back on the trailer with it's @$$ hanging off the bunks so I can hopefully have it welded up.
Cut the extra inch of angle off each side, hit hard with twisted wire brush on my disc grinder, and cleaned it off with muriatic acid.
Have to see if that is the only leak or what is going on...
1/2" NPT thread with plastic cap on top.
Figure I will use that to "pressure test"
Was thinking of using a pump through there to get the water out originally, but some sort of baffle or something blocking access.
Anyone ever seen inside a pontoon log?
Any idea what is in there?
One way valve so they can stay pressurized?
Appreciate any advice.
I have seen more of the construction details than I ever cared to know about already

I know not nearly as cool as the offshore boats that are more popular topics, but with the wealth of maritime knowledge here, I just have to ask.
Thanks in advance
