You know when you call most dealers on something like this trying to make it better, they seem to just say "hunh? what?". They don't seem to knowledgeable or concerned about trying to improve on the factory's "standard" recommendations. I guess in today's world they can't do it. Thats why I asked the question here.
Merc Man I don't want to "experiment" too much or too far away. I had even thought about the anerobic stuff-some of those rubbery types can bond really good. But I'll tke ya'lls advice, like you said, it can cost ya to play too much. I'm going to try one side with the Aviation, other with the Hi Temp Gasket Maker part # 30558 and look at it down the road. It looked like tough stuff too and a higher temp.
Funny the Volvo factory just recently went to a thin metal gasket on the stock cast iron elbows. At least on my 5.7L. Not sure why. Maybe their std gaskets not holding up. They don't supply the old paper type anymore. Could get aftermarket probably but don't know if they would be as good.
The metal gasket instructions said they had a "special" coating-not to use anything else. I expected a thicker rubber coating or something. The coating is just like a super thin paint coating maybe or corrosion or bonding, not sure. But once again, I agree with ya'll that a sealer will help longer term in keeping(especially salt water) from working away at the edges of the surface under the gasket, even on the metal one. I suspect a metal one could probably stand to gain from a sealer more than a paper type, cause this gasket is .010 thick solid metal.
I did work for a Mercury dealership about 30 years ago as the service mgr, I recall when we talked about salt, the factory said they had their corrosion labs, etc. I said you can't understand until you get to the real world, and at that time they didn't look at that enough.